Microcom Technologies Commander General Purpose Variable Speed Drive GpLV User Manual Page 1

User GuideCOMMANDERGGppmodel sizes 1 to 40.75kW to 110kW(1HP to 150HP)COMMANDERGGpp LVLVmodel sizes 1 to 30.37kW to 22kW(0.5HP to 30HP)General Purpos

Commander GP User GuideIssue code: gpxu21-6 Introduction

Commander GP User GuideIssue code: gpxu2D-8 Menu 0 ParametersD.3 Parameters specificto the macro configurationsSince parameters 0.11 to 0.30 are spec

Commander GP User GuideIssue code: gpxu2Menu 0 Parameters D-90.14 Motor current magnitudeRO Uni P0 ~ ImaxAApplicable to Macros...012345670.14 indicat

Commander GP User GuideIssue code: gpxu2D-10 Menu 0 Parameters0.15 Run forward indicatorRO Bit P0 ~ 1Applicable to Macros...012345670.15 indicates th

Commander GP User GuideIssue code: gpxu2Menu 0 Parameters D-110.17 Status relay invertRW Bit0 ~ 1 0Applicable to Macros...01234567When 0.17 is set at

Commander GP User GuideIssue code: gpxu2D-12 Menu 0 Parameters0.18 Brake release indicatorRO Bit P0 ~ 1Applicable to Macros...012345670.18 indicates

Commander GP User GuideIssue code: gpxu2Menu 0 Parameters D-130.20 Skip frequency 10.22 Skip frequency 2RW Uni0 ~ 1000.0 0HzApplicable to Macros...01

Commander GP User GuideIssue code: gpxu2D-14 Menu 0 ParametersWhen the frequency (input) reference descends intoa skip band, the resulting (output) r

Commander GP User GuideIssue code: gpxu2Menu 0 Parameters D-150.24 Analog input 1 mode selector0.25 Analog input 2 mode selectorRW Txt P(See below) V

Commander GP User GuideIssue code: gpxu2D-16 Menu 0 Parameters0.26 Analog input 2 mode selectorRW Txt P(See below) VOLtApplicable to Macros...0123456

Commander GP User GuideIssue code: gpxu2Menu 0 Parameters D-170.27 Motorized potentiometerzero-start selectRW Bit0 ~ 1 0Applicable to Macros...012345

Commander GP User GuideIssue code: gpxu2Getting Started 2-12 Getting Started2.1 How to use this chapterIt is recommended that you follow the instruc

Commander GP User GuideIssue code: gpxu2D-18 Menu 0 Parameters0.29 EUR> Current-loop integral gainUSA> Terminal-29destination selectorAppl

Commander GP User GuideIssue code: gpxu2Menu 0 Parameters D-190.30 Motorized potentiometeroutput scale factorRW Uni0 ~ 4 1Applicable to Macros...0123

Commander GP User GuideIssue code: gpxu2D-20 Menu 0 ParametersPr Macro 0 Macro 2 Macro 3 Macro 40.11 Pre-ramp reference Pre-ramp reference Pre-ramp r

Commander GP User GuideIssue code: gpxu2Menu 0 Parameters D-21Pr Macro 5 Macro 6 Macro 70.11 Pre-ramp reference Pre-ramp reference Pre-ramp reference

Commander GP User GuideIssue code: gpxu2D-22 Menu 0 Parameters

Commander GP User GuideIssue code: gpxu2Diagnostics E-1E DiagnosticsWarningUsers must not attempt torepair a Drive if it is faulty, norcarry out faul

Commander GP User GuideIssue code: gpxu2E-2 DiagnosticsE.3 Trip codesLowerdisplayNo. ConditionsUU1Insufficient DC-bus voltage.This occurs when the AC

Commander GP User GuideIssue code: gpxu2Diagnostics E-3LowerdisplayNo. ConditionsSEP.diS180The UD55 small option module has been removed or is notfit

Commander GP User GuideIssue code: gpxu2E-4 Diagnostics

Commander GP User GuideIssue code: gpxu22-2 Getting Started 11121 31 Figure 2–2 Location of the signal connector Figure 2–3 Locations of the power c

Commander GP User GuideIssue code: gpxu2Getting Started 2-34. When connecting a motor to the Drive, observethe following:• Preferably the motor sho

Commander GP User GuideIssue code: gpxu22-4 Getting Started Status relayDrive healthy0V commonAnalog frequency reference 1 (remote)SPEEDTORQUE0V comm

Commander GP User GuideIssue code: gpxu2Getting Started 2-5 Status relayDrive healthySPEEDTORQUE0V commonSignal connectorAT SPEEDRESETExternal trip0V

Commander GP User GuideIssue code: gpxu22-6 Getting Started2.3 Introduction to thedisplay and keypadDisplay and keypadThe display and keypad are use

Commander GP User GuideIssue code: gpxu2Getting Started 2-7Resetting the DriveTerminal modeWhen the Drive is stopped, press:Alternatively, close the

Commander GP User GuideIssue code: gpxu22-8 Getting StartedParameter 0.00Parameter 0.00 is a special read–write parameterthat is used for the followi

Commander GP User GuideIssue code: gpxu2Getting Started 2-9Macro 0When Macro 0 is enabled, the re-programmableparameters have their default functions

General informationThe manufacturer accepts no liability for anyconsequences resulting from inappropriate ,negligent or incorrect installation or adju

Commander GP User GuideIssue code: gpxu22-10 Getting StartedThe following conditions now apply:• All the default values (including those of themotor

Commander GP User GuideIssue code: gpxu2Getting Started 2-11Enter the motor ratings in the motor parameters ofthe Drive, as follows:Default value Ran

Commander GP User GuideIssue code: gpxu22-12 Getting StartedAutotuneAutotune is a sequence of tests performed by theDrive. The results of the tests

Commander GP User GuideIssue code: gpxu2Getting Started 2-132.7 Operating instructionsBefore completing the initial setting up of the Drive,you will

Commander GP User GuideIssue code: gpxu22-14 Getting StartedKeypad modeMotor direction in Keypad modeIn Keypad mode (with Macro 1), (FWD/REV) is

Commander GP User GuideIssue code: gpxu2Getting Started 2-152.8 Setting up operating limitsMinimum and maximum frequenciesWarningDo not set the maxi

Commander GP User GuideIssue code: gpxu22-16 Getting StartedTorque-producing current limitSet parameter 0.06 Current limit at the requiredpercentage

Commander GP User GuideIssue code: gpxu2Getting Started 2-17NoteIf parameter 0.39 Synchronize to a spinningmotor is to be set at 1, for reliableopera

Commander GP User GuideIssue code: gpxu22-18 Getting Started

Commander GP User GuideIssue code: gpxu2Setting Up the Drive 3-13 Setting Up the Drive(Macro Configurations)WarningDo not change parametervalues with

Commander GP User GuideIssue code: gpxu2d2iChapter1 Introduction 1-11.1 How this User Guide can help you 1-11.2 Model sizes 1-11.3 Configuration lay

Commander GP User GuideIssue code: gpxu23-2 Setting Up the DriveEnabling a different macroconfiguration after using Macros 2 to 7If any one of the ma

Commander GP User GuideIssue code: gpxu2Setting Up the Drive 3-3Signal connections for Macro 0For electrical specifications, refer to Appendix CSigna

Commander GP User GuideIssue code: gpxu23-4 Setting Up the DriveReference selectionFrequency reference 1 (remote)Frequency reference 2 (local)Keypad

Commander GP User GuideIssue code: gpxu2Setting Up the Drive 3-5RampsAcceleration rateDeceleration rateRamp mode selectorS-ramp enableS-ramp da/dt li

Commander GP User GuideIssue code: gpxu23-6 Setting Up the DrivePr Function Uservalue0.00 Configuration and saving0.01 Minimum frequency0.02 Maximum

Commander GP User GuideIssue code: gpxu2Setting Up the Drive 3-7Setting up and using Macro 0The following may require attention in addition tothe set

Commander GP User GuideIssue code: gpxu23-8 Setting Up the DriveStopping and braking modesRefer to the following parameters in Appendix DMenu 0 Param

Commander GP User GuideIssue code: gpxu2Setting Up the Drive 3-93.4 Macro 1 Easy modeFeaturesSpecific featuresEasy mode gives the simplest operation

Commander GP User GuideIssue code: gpxu23-10 Setting Up the Drive Reference selectionFrequency reference 1 (remote)Frequency reference 2 (local)Keypa

Commander GP User GuideIssue code: gpxu2Setting Up the Drive 3-11RampsAcceleration rateDeceleration rateSPEED TORQUEMotor controlCurrent limitSynchro

Commander GP User GuideIssue code: gpxu2d2iiAppendixA Programming Instructions A-1A.1 Electrical connections A-1A.2 Preparation A-1A.3 Status mode A-

Commander GP User GuideIssue code: gpxu23-12 Setting Up the DrivePr Function Uservalue0.00 Configuration and saving0.01 Minimum frequency0.02 Maximum

Commander GP User GuideIssue code: gpxu2Setting Up the Drive 3-13Setting up and using Macro 1The following may require attention in addition tothe se

Commander GP User GuideIssue code: gpxu23-14 Setting Up the DriveUse this free space for notes

Commander GP User GuideIssue code: gpxu2Setting Up the Drive 3-153.5 Macro 2Motorized potentiometerFeaturesSpecial featuresThe digital inputs are con

Commander GP User GuideIssue code: gpxu23-16 Setting Up the Drive Reference selectionFrequency reference 1 (remote)DOWNRUN FORWARDRUN REVERSE RESET a

Commander GP User GuideIssue code: gpxu2Setting Up the Drive 3-17RampsAcceleration rateDeceleration rateRamp mode selectorS-ramp enableS-ramp da/dt l

Commander GP User GuideIssue code: gpxu23-18 Setting Up the DrivePr Function Uservalue0.00 Configuration and saving0.01 Minimum frequency0.02 Maximum

Commander GP User GuideIssue code: gpxu2Setting Up the Drive 3-19Setting up and using Macro 2The following may require attention in addition tothe se

Commander GP User GuideIssue code: gpxu23-20 Setting Up the DriveUse this page for notes

Commander GP User GuideIssue code: gpxu2Setting Up the Drive 3-213.6 Macro 3Preset frequenciesFeaturesSpecial featuresSelection can be made between p

Commander GP User GuideIssue code: gpxu2Introduction 1-11 Introduction1.1 How this User Guidecan help youIf this is your first encounter with aComma

Commander GP User GuideIssue code: gpxu23-22 Setting Up the Drive Reference selectionFrequency reference 1 (remote)PRESET SELECT BRUN FORWARDRUN REVE

Commander GP User GuideIssue code: gpxu2Setting Up the Drive 3-23RampsAcceleration rateDeceleration rateRamp mode selectorS-ramp enableS-ramp da/dt l

Commander GP User GuideIssue code: gpxu23-24 Setting Up the DrivePr Function Uservalue0.00 Configuration and saving0.01 Minimum frequency0.02 Maximum

Commander GP User GuideIssue code: gpxu2Setting Up the Drive 3-25Setting up and using Macro 3The following may require attention in addition tothe se

Commander GP User GuideIssue code: gpxu23-26 Setting Up the DriveUse this free space for notes

Commander GP User GuideIssue code: gpxu2Setting Up the Drive 3-273.7 Macro 4Torque controlFeaturesSpecific featuresSelection can be made between torq

Commander GP User GuideIssue code: gpxu23-28 Setting Up the Drive Reference selectionAnalog torque reference RUN FORWARDRUN REVERSE RESETThe paramete

Commander GP User GuideIssue code: gpxu2Setting Up the Drive 3-29RampsAcceleration rateDeceleration rateRamp mode selectorS-ramp enableS-ramp da/dt l

Commander GP User GuideIssue code: gpxu23-30 Setting Up the DrivePr Function Uservalue0.00 Configuration and saving0.01 Minimum frequency0.02 Maximum

Commander GP User GuideIssue code: gpxu2Setting Up the Drive 3-31Setting up and using Macro 4Torque control1. By default, the Drive operates in freq

Commander GP User GuideIssue code: gpxu21-2 Introduction1.3 Configuration layersThe Drive has three layers of configuration, startingfrom the base la

Commander GP User GuideIssue code: gpxu23-32 Setting Up the DriveUse this free space for notes

Commander GP User GuideIssue code: gpxu2Setting Up the Drive 3-333.8 Macro 5PID (set-point control)FeaturesSpecific featuresPID control is used for a

Commander GP User GuideIssue code: gpxu23-34 Setting Up the Drive Reference selectionFrequency reference PID referenceRUN FORWARDRUN REVERSE Analog i

Commander GP User GuideIssue code: gpxu2Setting Up the Drive 3-35RampsAcceleration rateDeceleration rateSPEEDTORQUEMotor controlCurrent limitSynchron

Commander GP User GuideIssue code: gpxu23-36 Setting Up the DrivePr Function Uservalue0.00 Configuration and saving0.01 Minimum frequency0.02 Maximum

Commander GP User GuideIssue code: gpxu2Setting Up the Drive 3-37Setting up and using Macro 5Setting up PID control1. By default, the Drive operates

Commander GP User GuideIssue code: gpxu23-38 Setting Up the Drive3.9 Macro 6Axis-limit controlFeaturesSpecific featuresAxis-limit control is used for

Commander GP User GuideIssue code: gpxu2Setting Up the Drive 3-39Signal connections for Macro 6 Analog frequency/speed reference 1(remote) 0 ~ 10VSPE

Commander GP User GuideIssue code: gpxu23-40 Setting Up the Drive Reference selectionFrequency reference 1 (remote)Frequency reference 2 (local)LIMIT

Commander GP User GuideIssue code: gpxu2Setting Up the Drive 3-41RampsAcceleration rateOL> Deceleration rateRESET FREQUENCY TORQUEMotor controlCur

Commander GP User GuideIssue code: gpxu2Introduction 1-31.7 Macro configurationsThe Drive can be used to control the motor speed invarious ways for d

Commander GP User GuideIssue code: gpxu23-42 Setting Up the DrivePr Function Uservalue0.00 Configuration and saving0.01 Minimum frequency clamp0.02 M

Commander GP User GuideIssue code: gpxu2Setting Up the Drive 3-43Setting up and using Macro 6The following may require attention in addition tothe se

Commander GP User GuideIssue code: gpxu23-44 Setting Up the DriveUse this free space for notes

Commander GP User GuideIssue code: gpxu2Setting Up the Drive 3-453.10 Macro 7Brake controlFeaturesSpecific featuresBrake control is used for controll

Commander GP User GuideIssue code: gpxu23-46 Setting Up the Drive Reference selectionFrequency reference 1 (remote)Frequency reference 2 (local)Keypa

Commander GP User GuideIssue code: gpxu2Setting Up the Drive 3-47RampsAcceleration rateDeceleration rateFREQUENCY TORQUEMotor controlCurrent limitSyn

Commander GP User GuideIssue code: gpxu23-48 Setting Up the DrivePr Function Uservalue0.00 Configuration and saving0.01 Minimum frequency clamp0.02 M

Commander GP User GuideIssue code: gpxu2Setting Up the Drive 3-49Setting up and using Macro 7The following may require attention in addition tothe se

Commander GP User GuideIssue code: gpxu23-50 Setting Up the DriveUse this free space for notes

Commander GP User GuideIssue code: gpxu2Programming Instructions A-1A ProgrammingInstructionsThe instructions in this appendix take you step-by-step

Commander GP User GuideIssue code: gpxu21-4 Introduction1.8 Plug-in option modulesOperation of the Drive can be extended by the useof plug-in option

Commander GP User GuideIssue code: gpxu2A-2 Programming InstructionsA.3 Status mode The lower display shows rdY to indicate that theDrive is ready to

Commander GP User GuideIssue code: gpxu2Programming Instructions A-3A.6 Selectinga parameter to accessIf the display returns to Status mode during th

Commander GP User GuideIssue code: gpxu2A-4 Programming InstructionsA.7 Changing the value of aparameter1. Within eight seconds of selecting parame

Commander GP User GuideIssue code: gpxu2Programming Instructions A-5Quick selection from least to mostsignificant digit To select the most significa

Commander GP User GuideIssue code: gpxu2A-6 Programming InstructionsSetting the value at zero1. Momentarily press at the same time: and Bench-t

Commander GP User GuideIssue code: gpxu2Programming Instructions A-7A.12 Selecting a different optionSome variable parameters are used for selecting

Commander GP User GuideIssue code: gpxu2A-8 Programming Instructions

Commander GP User GuideIssue code: gpxu2Security B-1B SecurityNoteSoftware versions V03.01.07 onward allowthe advanced parameters to be read andedite

Commander GP User GuideIssue code: gpxu2B-2 Security

Commander GP User GuideIssue code: gpxu2Signal Connections C-1C Signal ConnectionsWarningThe control circuits areisolated from the powercircuits in t

Commander GP User GuideIssue code: gpxu2Introduction 1-5User interfaceFunctions of the software (controlled by the macro configurations)DrivePower ci

Commander GP User GuideIssue code: gpxu2C-2 Signal ConnectionsAnalog input 15Non-inverting input6Inverting inputMacro Function0 1 2 3 5 6 7Frequency

Commander GP User GuideIssue code: gpxu2Signal Connections C-322 +24V digital supplyVoltage tolerance ±10%Nominal output current 200mA (total includi

Commander GP User GuideIssue code: gpxu2C-4 Signal Connections

Commander GP User GuideIssue code: gpxu2Menu 0 Parameters D-1D Menu 0 ParametersD.1 IntroductionKeyType of parameterRO Read-onlyRW Read–write...selec

Commander GP User GuideIssue code: gpxu2D-2 Menu 0 ParametersD.2 Fixed-function parameterscommon to all macroconfigurationsConfiguration0.00 Macro se

Commander GP User GuideIssue code: gpxu2Menu 0 Parameters D-30.04 Deceleration rateRW Uni0 ~ 3200.0 10 s/100HzSet 0.04 at the required rate of decele

Commander GP User GuideIssue code: gpxu2D-4 Menu 0 ParametersVoltage boost0.07 Voltage mode selectorVoltage mode selectorRW Uni(See below) Ur_ISettin

Commander GP User GuideIssue code: gpxu2Menu 0 Parameters D-5Speed indication0.10 Estimated motor speedEstimated motor speedRO Bi±6000RPM0.10 indicat

Commander GP User GuideIssue code: gpxu2D-6 Menu 0 Parameters0.38 Initial parameter displayedRW Uni P0.00 ~ 0.50 0.10At the time the AC supply is con

Commander GP User GuideIssue code: gpxu2Menu 0 Parameters D-72. If the junction temperature continues to rise(due to the output current) after the P